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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 800 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.79%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 11.04V (9.2%)
Voltage at Load End116.7 VLoss: 3.35 V (1087.8 W)
Power & Breaker (125%)39.0 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 800 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1630.68 V (1358.9%)0.0 V2689.86 V (2241.55%)529971.0 WDrop/Amp High
12 AWG3.31 mm²20 A1024.72 V (853.93%)0.0 V1690.3 V (1408.59%)333033.1 WDrop/Amp High
10 AWG5.26 mm²30 A644.83 V (537.36%)0.0 V1063.67 V (886.39%)209570.3 WDrop/Amp High
8 AWG8.37 mm²50 A405.23 V (337.7%)0.0 V668.45 V (557.04%)131701.3 WDrop/Amp High
6 AWG13.3 mm²65 A255.02 V (212.52%)0.0 V420.67 V (350.56%)82882.7 WDrop/Amp High
4 AWG21.15 mm²85 A160.37 V (133.64%)0.0 V264.53 V (220.45%)52120.1 WDrop/Amp High
3 AWG26.67 mm²100 A127.18 V (105.98%)0.0 V209.78 V (174.82%)41332.6 WDrop/Amp High
2 AWG33.62 mm²115 A100.89 V (84.07%)19.1 V166.42 V (138.68%)32788.2 WDrop/Amp High
1 AWG42.41 mm²130 A79.98 V (66.65%)40.0 V131.92 V (109.94%)25992.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A63.41 V (52.84%)56.6 V104.6 V (87.16%)20608.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A50.3 V (41.92%)69.7 V82.97 V (69.14%)16347.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A39.9 V (33.25%)80.1 V65.81 V (54.85%)12967.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A31.64 V (26.37%)88.4 V52.19 V (43.49%)10283.0 WDrop/Amp High
250 kcmil126.7 mm²255 A26.77 V (22.31%)93.2 V44.16 V (36.8%)8700.4 WDrop/Amp High
300 kcmil152.0 mm²285 A22.31 V (18.6%)97.7 V36.81 V (30.67%)7252.2 WDrop/Amp High
350 kcmil177.3 mm²310 A19.13 V (15.94%)100.9 V31.56 V (26.3%)6217.4 WDrop/Amp High
400 kcmil202.7 mm²335 A16.73 V (13.94%)103.3 V27.6 V (23.0%)5438.3 WDrop/Amp High
500 kcmil253.4 mm²380 A13.39 V (11.15%)106.6 V22.08 V (18.4%)4350.2 WDrop/Amp High
600 kcmil304.0 mm²420 A11.16 V (9.3%)108.8 V18.4 V (15.34%)3626.1 WDrop/Amp High
750 kcmil380.0 mm²475 A8.93 V (7.44%)111.1 V14.72 V (12.27%)2900.9 WDrop/Amp High
1000 kcmil506.7 mm²545 A6.69 V (5.58%)113.3 V11.04 V (9.2%)2175.5 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 800 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 800 feet one-way at 120V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 3.35V (2.79%) and delivers 116.7V at the load.

What size aluminum wire is required for 325 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 11.04V (9.2%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.