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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

35 Amp Wire Size at 275 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 35 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)4 AWG21.15 mm² · Drop: 2.14%
Aluminum Wire (≤3% Drop)3 AWGDrop: 6.73V (2.8%)
Voltage at Load End234.9 VLoss: 5.14 V (311.7 W)
Power & Breaker (125%)14.55 kW45A Breaker Recommended

All AWG & kcmil Wire Gauges for 35 Amps at 275 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A52.28 V (21.78%)187.7 V86.24 V (35.93%)3169.2 WDrop/Amp High
12 AWG3.31 mm²20 A32.85 V (13.69%)207.1 V54.19 V (22.58%)1991.5 WDrop/Amp High
10 AWG5.26 mm²30 A20.67 V (8.61%)219.3 V34.1 V (14.21%)1253.2 WDrop/Amp High
8 AWG8.37 mm²50 A12.99 V (5.41%)227.0 V21.43 V (8.93%)787.6 WDrop/Amp High
6 AWG13.3 mm²65 A8.18 V (3.41%)231.8 V13.49 V (5.62%)495.6 W~ ≤5%
4 AWG21.15 mm²85 A5.14 V (2.14%)234.9 V8.48 V (3.53%)311.7 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A4.08 V (1.7%)235.9 V6.73 V (2.8%)247.2 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A3.23 V (1.35%)236.8 V5.34 V (2.22%)196.1 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A2.56 V (1.07%)237.4 V4.23 V (1.76%)155.4 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A2.03 V (0.85%)238.0 V3.35 V (1.4%)123.2 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.61 V (0.67%)238.4 V2.66 V (1.11%)97.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.28 V (0.53%)238.7 V2.11 V (0.88%)77.5 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.01 V (0.42%)239.0 V1.67 V (0.7%)61.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.86 V (0.36%)239.1 V1.42 V (0.59%)52.0 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.72 V (0.3%)239.3 V1.18 V (0.49%)43.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.61 V (0.26%)239.4 V1.01 V (0.42%)37.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.54 V (0.22%)239.5 V0.88 V (0.37%)32.5 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.43 V (0.18%)239.6 V0.71 V (0.29%)26.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.36 V (0.15%)239.6 V0.59 V (0.25%)21.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.29 V (0.12%)239.7 V0.47 V (0.2%)17.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.21 V (0.09%)239.8 V0.35 V (0.15%)13.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 35 amps at 275 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 35A load over 275 feet one-way at 240V (3-Phase), you need 4 AWG copper wire. This produces a voltage drop of 5.14V (2.14%) and delivers 234.9V at the load.

What size aluminum wire is required for 35 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 3 AWG to maintain voltage drop at 6.73V (2.8%).

What breaker size is needed for a 35A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (35A × 1.25 = 43.8A), which corresponds to a standard 45A circuit breaker.