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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 275 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 1.62%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 4.8V (2.0%)
Voltage at Load End236.1 VLoss: 3.88 V (3195.1 W)
Power & Breaker (125%)197.45 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 275 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A709.5 V (295.62%)0.0 V1170.34 V (487.64%)583722.7 WDrop/Amp High
12 AWG3.31 mm²20 A445.85 V (185.77%)0.0 V735.44 V (306.43%)366810.6 WDrop/Amp High
10 AWG5.26 mm²30 A280.56 V (116.9%)0.0 V462.8 V (192.83%)230825.7 WDrop/Amp High
8 AWG8.37 mm²50 A176.32 V (73.46%)63.7 V290.84 V (121.18%)145058.9 WDrop/Amp High
6 AWG13.3 mm²65 A110.96 V (46.23%)129.0 V183.03 V (76.26%)91289.0 WDrop/Amp High
4 AWG21.15 mm²85 A69.78 V (29.07%)170.2 V115.1 V (47.96%)57406.3 WDrop/Amp High
3 AWG26.67 mm²100 A55.33 V (23.06%)184.7 V91.28 V (38.03%)45524.7 WDrop/Amp High
2 AWG33.62 mm²115 A43.9 V (18.29%)196.1 V72.41 V (30.17%)36113.7 WDrop/Amp High
1 AWG42.41 mm²130 A34.8 V (14.5%)205.2 V57.4 V (23.92%)28628.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A27.59 V (11.5%)212.4 V45.51 V (18.96%)22698.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A21.89 V (9.12%)218.1 V36.1 V (15.04%)18006.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A17.36 V (7.23%)222.6 V28.64 V (11.93%)14282.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A13.77 V (5.74%)226.2 V22.71 V (9.46%)11326.0 WDrop/Amp High
250 kcmil126.7 mm²255 A11.65 V (4.85%)228.4 V19.21 V (8.01%)9582.8 WDrop/Amp High
300 kcmil152.0 mm²285 A9.71 V (4.05%)230.3 V16.02 V (6.67%)7987.8 WDrop/Amp High
350 kcmil177.3 mm²310 A8.32 V (3.47%)231.7 V13.73 V (5.72%)6848.0 WDrop/Amp High
400 kcmil202.7 mm²335 A7.28 V (3.03%)232.7 V12.01 V (5.0%)5989.9 WDrop/Amp High
500 kcmil253.4 mm²380 A5.82 V (2.43%)234.2 V9.61 V (4.0%)4791.4 WDrop/Amp High
600 kcmil304.0 mm²420 A4.85 V (2.02%)235.1 V8.01 V (3.34%)3993.9 WDrop/Amp High
750 kcmil380.0 mm²475 A3.88 V (1.62%)236.1 V6.41 V (2.67%)3195.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.91 V (1.21%)237.1 V4.8 V (2.0%)2396.2 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 275 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 275 feet one-way at 240V (3-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 3.88V (1.62%) and delivers 236.1V at the load.

What size aluminum wire is required for 475 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 4.8V (2.0%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.