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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 600 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)21× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.91%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 12.1V (100.86%)
Voltage at Load End11.7 VLoss: 0.35 V (166.0 W)
Power & Breaker (125%)5.7 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 600 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1787.48 V (14895.63%)0.0 V2948.5 V (24570.84%)849051.2 WDrop/Amp High
12 AWG3.31 mm²20 A1123.25 V (9360.4%)0.0 V1852.83 V (15440.28%)533542.7 WDrop/Amp High
10 AWG5.26 mm²30 A706.83 V (5890.29%)0.0 V1165.95 V (9716.22%)335746.5 WDrop/Amp High
8 AWG8.37 mm²50 A444.2 V (3701.66%)0.0 V732.72 V (6106.01%)210994.8 WDrop/Amp High
6 AWG13.3 mm²65 A279.55 V (2329.54%)0.0 V461.12 V (3842.66%)132783.9 WDrop/Amp High
4 AWG21.15 mm²85 A175.79 V (1464.91%)0.0 V289.97 V (2416.42%)83500.1 WDrop/Amp High
3 AWG26.67 mm²100 A139.41 V (1161.71%)0.0 V229.95 V (1916.29%)66217.7 WDrop/Amp High
2 AWG33.62 mm²115 A110.59 V (921.56%)0.0 V182.42 V (1520.15%)52529.0 WDrop/Amp High
1 AWG42.41 mm²130 A87.67 V (730.56%)0.0 V144.61 V (1205.08%)41641.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A69.51 V (579.23%)0.0 V114.65 V (955.46%)33016.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A55.14 V (459.48%)0.0 V90.95 V (757.93%)26190.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A43.74 V (364.46%)0.0 V72.14 V (601.19%)20774.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A34.68 V (289.02%)0.0 V57.21 V (476.75%)16474.1 WDrop/Amp High
250 kcmil126.7 mm²255 A29.34 V (244.54%)0.0 V48.4 V (403.37%)13938.6 WDrop/Amp High
300 kcmil152.0 mm²285 A24.46 V (203.83%)0.0 V40.35 V (336.23%)11618.6 WDrop/Amp High
350 kcmil177.3 mm²310 A20.97 V (174.75%)0.0 V34.59 V (288.25%)9960.7 WDrop/Amp High
400 kcmil202.7 mm²335 A18.34 V (152.85%)0.0 V30.26 V (252.13%)8712.5 WDrop/Amp High
500 kcmil253.4 mm²380 A14.67 V (122.27%)0.0 V24.2 V (201.69%)6969.3 WDrop/Amp High
600 kcmil304.0 mm²420 A12.23 V (101.92%)0.0 V20.17 V (168.12%)5809.3 WDrop/Amp High
750 kcmil380.0 mm²475 A9.78 V (81.53%)2.2 V16.14 V (134.49%)4647.4 WDrop/Amp High
1000 kcmil506.7 mm²545 A7.34 V (61.15%)4.7 V12.1 V (100.86%)3485.3 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 600 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 600 feet one-way at 12V (DC), you need 21× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.35V (2.91%) and delivers 11.7V at the load.

What size aluminum wire is required for 475 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 12.1V (100.86%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.