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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

900 Amp Wire Size at 800 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 900 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.67%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 26.48V (5.52%)
Voltage at Load End472.0 VLoss: 8.03 V (12512.5 W)
Power & Breaker (125%)748.25 kW1200A Breaker Recommended

All AWG & kcmil Wire Gauges for 900 Amps at 800 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A3910.74 V (814.74%)0.0 V6450.89 V (1343.93%)6096234.5 WDrop/Amp High
12 AWG3.31 mm²20 A2457.5 V (511.98%)0.0 V4053.73 V (844.53%)3830866.4 WDrop/Amp High
10 AWG5.26 mm²30 A1546.45 V (322.18%)0.0 V2550.92 V (531.44%)2410678.3 WDrop/Amp High
8 AWG8.37 mm²50 A971.84 V (202.47%)0.0 V1603.09 V (333.98%)1514954.3 WDrop/Amp High
6 AWG13.3 mm²65 A611.6 V (127.42%)0.0 V1008.86 V (210.18%)953396.1 WDrop/Amp High
4 AWG21.15 mm²85 A384.6 V (80.13%)95.4 V634.41 V (132.17%)599535.1 WDrop/Amp High
3 AWG26.67 mm²100 A305.0 V (63.54%)175.0 V503.11 V (104.81%)475446.9 WDrop/Amp High
2 AWG33.62 mm²115 A241.95 V (50.41%)238.1 V399.1 V (83.15%)377161.4 WDrop/Amp High
1 AWG42.41 mm²130 A191.8 V (39.96%)288.2 V316.38 V (65.91%)298990.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A152.07 V (31.68%)327.9 V250.85 V (52.26%)237056.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A120.63 V (25.13%)359.4 V198.99 V (41.46%)188049.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A95.69 V (19.93%)384.3 V157.84 V (32.88%)149160.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A75.88 V (15.81%)404.1 V125.17 V (26.08%)118285.1 WDrop/Amp High
250 kcmil126.7 mm²255 A64.2 V (13.38%)415.8 V105.9 V (22.06%)100080.3 WDrop/Amp High
300 kcmil152.0 mm²285 A53.52 V (11.15%)426.5 V88.28 V (18.39%)83422.2 WDrop/Amp High
350 kcmil177.3 mm²310 A45.88 V (9.56%)434.1 V75.68 V (15.77%)71518.1 WDrop/Amp High
400 kcmil202.7 mm²335 A40.13 V (8.36%)439.9 V66.2 V (13.79%)62556.3 WDrop/Amp High
500 kcmil253.4 mm²380 A32.1 V (6.69%)447.9 V52.95 V (11.03%)50040.1 WDrop/Amp High
600 kcmil304.0 mm²420 A26.76 V (5.57%)453.2 V44.14 V (9.2%)41711.1 WDrop/Amp High
750 kcmil380.0 mm²475 A21.41 V (4.46%)458.6 V35.31 V (7.36%)33368.9 WDrop/Amp High
1000 kcmil506.7 mm²545 A16.05 V (3.34%)463.9 V26.48 V (5.52%)25025.0 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 900 amps at 800 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 900A load over 800 feet one-way at 480V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 8.03V (1.67%) and delivers 472.0V at the load.

What size aluminum wire is required for 900 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 26.48V (5.52%).

What breaker size is needed for a 900A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (900A × 1.25 = 1125.0A), which corresponds to a standard 1200A circuit breaker.