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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 275 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)400 kcmil202.7 mm² · Drop: 2.39%
Aluminum Wire (≤3% Drop)600 kcmilDrop: 5.48V (2.63%)
Voltage at Load End203.0 VLoss: 4.98 V (2804.1 W)
Power & Breaker (125%)117.09 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 275 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A485.45 V (233.39%)0.0 V800.76 V (384.98%)273266.3 WDrop/Amp High
12 AWG3.31 mm²20 A305.05 V (146.66%)0.0 V503.2 V (241.92%)171720.2 WDrop/Amp High
10 AWG5.26 mm²30 A191.96 V (92.29%)16.0 V316.65 V (152.24%)108059.7 WDrop/Amp High
8 AWG8.37 mm²50 A120.64 V (58.0%)87.4 V198.99 V (95.67%)67908.5 WDrop/Amp High
6 AWG13.3 mm²65 A75.92 V (36.5%)132.1 V125.23 V (60.21%)42736.4 WDrop/Amp High
4 AWG21.15 mm²85 A47.74 V (22.95%)160.3 V78.75 V (37.86%)26874.4 WDrop/Amp High
3 AWG26.67 mm²100 A37.86 V (18.2%)170.1 V62.45 V (30.02%)21312.1 WDrop/Amp High
2 AWG33.62 mm²115 A30.03 V (14.44%)178.0 V49.54 V (23.82%)16906.4 WDrop/Amp High
1 AWG42.41 mm²130 A23.81 V (11.45%)184.2 V39.27 V (18.88%)13402.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A18.88 V (9.08%)189.1 V31.14 V (14.97%)10626.2 WDrop/Amp High
2/0 AWG67.43 mm²175 A14.97 V (7.2%)193.0 V24.7 V (11.88%)8429.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A11.88 V (5.71%)196.1 V19.59 V (9.42%)6686.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A9.42 V (4.53%)198.6 V15.54 V (7.47%)5302.2 WDrop/Amp High
250 kcmil126.7 mm²255 A7.97 V (3.83%)200.0 V13.15 V (6.32%)4486.1 WDrop/Amp High
300 kcmil152.0 mm²285 A6.64 V (3.19%)201.4 V10.96 V (5.27%)3739.4 WDrop/Amp High
350 kcmil177.3 mm²310 A5.7 V (2.74%)202.3 V9.39 V (4.52%)3205.8 WDrop/Amp High
400 kcmil202.7 mm²335 A4.98 V (2.39%)203.0 V8.22 V (3.95%)2804.1 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A3.98 V (1.92%)204.0 V6.57 V (3.16%)2243.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A3.32 V (1.6%)204.7 V5.48 V (2.63%)1869.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.66 V (1.28%)205.3 V4.38 V (2.11%)1495.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.99 V (0.96%)206.0 V3.29 V (1.58%)1121.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 275 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 275 feet one-way at 208V (3-Phase), you need 400 kcmil copper wire. This produces a voltage drop of 4.98V (2.39%) and delivers 203.0V at the load.

What size aluminum wire is required for 325 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 600 kcmil to maintain voltage drop at 5.48V (2.63%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.