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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

425 Amp Wire Size at 350 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 425 A load over a 350 ft (106.7 m) one-way run.

Copper Wire (≤3% Drop)11× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.9%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 6.32V (52.64%)
Voltage at Load End11.7 VLoss: 0.35 V (148.0 W)
Power & Breaker (125%)5.1 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 425 Amps at 350 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A932.94 V (7774.48%)0.0 V1538.91 V (12824.25%)396498.3 WDrop/Amp High
12 AWG3.31 mm²20 A586.26 V (4885.47%)0.0 V967.05 V (8058.74%)249159.0 WDrop/Amp High
10 AWG5.26 mm²30 A368.92 V (3074.32%)0.0 V608.54 V (5071.19%)156790.2 WDrop/Amp High
8 AWG8.37 mm²50 A231.84 V (1932.01%)0.0 V382.43 V (3186.91%)98532.4 WDrop/Amp High
6 AWG13.3 mm²65 A145.9 V (1215.86%)0.0 V240.67 V (2005.6%)62008.8 WDrop/Amp High
4 AWG21.15 mm²85 A91.75 V (764.58%)0.0 V151.34 V (1261.2%)38993.7 WDrop/Amp High
3 AWG26.67 mm²100 A72.76 V (606.33%)0.0 V120.02 V (1000.17%)30923.0 WDrop/Amp High
2 AWG33.62 mm²115 A57.72 V (480.99%)0.0 V95.21 V (793.41%)24530.5 WDrop/Amp High
1 AWG42.41 mm²130 A45.76 V (381.3%)0.0 V75.48 V (628.97%)19446.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A36.28 V (302.32%)0.0 V59.84 V (498.68%)15418.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A28.78 V (239.82%)0.0 V47.47 V (395.59%)12230.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A22.83 V (190.22%)0.0 V37.65 V (313.78%)9701.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A18.1 V (150.85%)0.0 V29.86 V (248.83%)7693.3 WDrop/Amp High
250 kcmil126.7 mm²255 A15.32 V (127.63%)0.0 V25.26 V (210.53%)6509.2 WDrop/Amp High
300 kcmil152.0 mm²285 A12.77 V (106.39%)0.0 V21.06 V (175.49%)5425.8 WDrop/Amp High
350 kcmil177.3 mm²310 A10.94 V (91.21%)1.1 V18.05 V (150.45%)4651.5 WDrop/Amp High
400 kcmil202.7 mm²335 A9.57 V (79.78%)2.4 V15.79 V (131.6%)4068.7 WDrop/Amp High
500 kcmil253.4 mm²380 A7.66 V (63.82%)4.3 V12.63 V (105.27%)3254.6 WDrop/Amp High
600 kcmil304.0 mm²420 A6.38 V (53.19%)5.6 V10.53 V (87.74%)2712.9 WDrop/Amp High
750 kcmil380.0 mm²475 A5.11 V (42.56%)6.9 V8.42 V (70.2%)2170.3 WDrop/Amp High
1000 kcmil506.7 mm²545 A3.83 V (31.91%)8.2 V6.32 V (52.64%)1627.6 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 425 amps at 350 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 425A load over 350 feet one-way at 12V (DC), you need 11× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.35V (2.9%) and delivers 11.7V at the load.

What size aluminum wire is required for 425 amps at 350 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 6.32V (52.64%).

What breaker size is needed for a 425A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (425A × 1.25 = 531.2A), which corresponds to a standard 600A circuit breaker.