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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 275 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.41%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 6.57V (1.37%)
Voltage at Load End478.0 VLoss: 2.0 V (2243.5 W)
Power & Breaker (125%)540.4 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 275 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A970.89 V (202.27%)0.0 V1601.52 V (333.65%)1093065.2 WDrop/Amp High
12 AWG3.31 mm²20 A610.11 V (127.11%)0.0 V1006.39 V (209.67%)686880.8 WDrop/Amp High
10 AWG5.26 mm²30 A383.93 V (79.98%)96.1 V633.3 V (131.94%)432238.7 WDrop/Amp High
8 AWG8.37 mm²50 A241.27 V (50.27%)238.7 V397.99 V (82.91%)271633.9 WDrop/Amp High
6 AWG13.3 mm²65 A151.84 V (31.63%)328.2 V250.46 V (52.18%)170945.5 WDrop/Amp High
4 AWG21.15 mm²85 A95.48 V (19.89%)384.5 V157.5 V (32.81%)107497.7 WDrop/Amp High
3 AWG26.67 mm²100 A75.72 V (15.78%)404.3 V124.9 V (26.02%)85248.4 WDrop/Amp High
2 AWG33.62 mm²115 A60.07 V (12.51%)419.9 V99.08 V (20.64%)67625.7 WDrop/Amp High
1 AWG42.41 mm²130 A47.62 V (9.92%)432.4 V78.55 V (16.36%)53609.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A37.75 V (7.87%)442.2 V62.28 V (12.97%)42504.7 WDrop/Amp High
2/0 AWG67.43 mm²175 A29.95 V (6.24%)450.1 V49.4 V (10.29%)33717.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A23.76 V (4.95%)456.2 V39.19 V (8.16%)26744.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A18.84 V (3.92%)461.2 V31.07 V (6.47%)21208.7 WDrop/Amp High
250 kcmil126.7 mm²255 A15.94 V (3.32%)464.1 V26.29 V (5.48%)17944.6 WDrop/Amp High
300 kcmil152.0 mm²285 A13.29 V (2.77%)466.7 V21.92 V (4.57%)14957.7 WDrop/Amp High
350 kcmil177.3 mm²310 A11.39 V (2.37%)468.6 V18.79 V (3.91%)12823.3 WDrop/Amp High
400 kcmil202.7 mm²335 A9.96 V (2.08%)470.0 V16.43 V (3.42%)11216.5 WDrop/Amp High
500 kcmil253.4 mm²380 A7.97 V (1.66%)472.0 V13.15 V (2.74%)8972.3 WDrop/Amp High
600 kcmil304.0 mm²420 A6.64 V (1.38%)473.4 V10.96 V (2.28%)7478.9 WDrop/Amp High
750 kcmil380.0 mm²475 A5.31 V (1.11%)474.7 V8.77 V (1.83%)5983.1 WDrop/Amp High
1000 kcmil506.7 mm²545 A3.99 V (0.83%)476.0 V6.57 V (1.37%)4487.0 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 275 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 275 feet one-way at 480V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.0V (0.41%) and delivers 478.0V at the load.

What size aluminum wire is required for 650 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 6.57V (1.37%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.