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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

425 Amp Wire Size at 750 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 425 A load over a 750 ft (228.6 m) one-way run.

Copper Wire (≤3% Drop)23× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.97%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 13.54V (112.81%)
Voltage at Load End11.6 VLoss: 0.36 V (151.6 W)
Power & Breaker (125%)5.1 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 425 Amps at 750 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1999.15 V (16659.59%)0.0 V3297.66 V (27480.54%)849639.2 WDrop/Amp High
12 AWG3.31 mm²20 A1256.26 V (10468.87%)0.0 V2072.25 V (17268.74%)533912.2 WDrop/Amp High
10 AWG5.26 mm²30 A790.54 V (6587.82%)0.0 V1304.02 V (10866.83%)335979.0 WDrop/Amp High
8 AWG8.37 mm²50 A496.8 V (4140.02%)0.0 V819.49 V (6829.09%)211140.9 WDrop/Amp High
6 AWG13.3 mm²65 A312.65 V (2605.41%)0.0 V515.73 V (4297.71%)132875.9 WDrop/Amp High
4 AWG21.15 mm²85 A196.61 V (1638.39%)0.0 V324.31 V (2702.58%)83557.9 WDrop/Amp High
3 AWG26.67 mm²100 A155.91 V (1299.29%)0.0 V257.19 V (2143.21%)66263.6 WDrop/Amp High
2 AWG33.62 mm²115 A123.68 V (1030.69%)0.0 V204.02 V (1700.16%)52565.4 WDrop/Amp High
1 AWG42.41 mm²130 A98.05 V (817.07%)0.0 V161.73 V (1347.78%)41670.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A77.74 V (647.82%)0.0 V128.23 V (1068.6%)33038.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A61.67 V (513.9%)0.0 V101.72 V (847.69%)26208.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A48.91 V (407.62%)0.0 V80.69 V (672.39%)20788.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A38.79 V (323.25%)0.0 V63.98 V (533.2%)16485.5 WDrop/Amp High
250 kcmil126.7 mm²255 A32.82 V (273.5%)0.0 V54.14 V (451.14%)13948.3 WDrop/Amp High
300 kcmil152.0 mm²285 A27.36 V (227.97%)0.0 V45.13 V (376.05%)11626.6 WDrop/Amp High
350 kcmil177.3 mm²310 A23.45 V (195.44%)0.0 V38.69 V (322.39%)9967.6 WDrop/Amp High
400 kcmil202.7 mm²335 A20.51 V (170.95%)0.0 V33.84 V (281.99%)8718.5 WDrop/Amp High
500 kcmil253.4 mm²380 A16.41 V (136.75%)0.0 V27.07 V (225.57%)6974.1 WDrop/Amp High
600 kcmil304.0 mm²420 A13.68 V (113.99%)0.0 V22.56 V (188.02%)5813.3 WDrop/Amp High
750 kcmil380.0 mm²475 A10.94 V (91.19%)1.1 V18.05 V (150.42%)4650.7 WDrop/Amp High
1000 kcmil506.7 mm²545 A8.21 V (68.39%)3.8 V13.54 V (112.81%)3487.8 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 425 amps at 750 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 425A load over 750 feet one-way at 12V (DC), you need 23× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.36V (2.97%) and delivers 11.6V at the load.

What size aluminum wire is required for 425 amps at 750 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 13.54V (112.81%).

What breaker size is needed for a 425A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (425A × 1.25 = 531.2A), which corresponds to a standard 600A circuit breaker.