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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

325 Amp Wire Size at 225 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 325 A load over a 225 ft (68.6 m) one-way run.

Copper Wire (≤3% Drop)600 kcmil304.0 mm² · Drop: 2.61%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 3.11V (2.59%)
Voltage at Load End116.9 VLoss: 3.14 V (1019.8 W)
Power & Breaker (125%)39.0 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 325 Amps at 225 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A458.63 V (382.19%)0.0 V756.52 V (630.44%)149054.3 WDrop/Amp High
12 AWG3.31 mm²20 A288.2 V (240.17%)0.0 V475.4 V (396.17%)93665.6 WDrop/Amp High
10 AWG5.26 mm²30 A181.36 V (151.13%)0.0 V299.16 V (249.3%)58941.6 WDrop/Amp High
8 AWG8.37 mm²50 A113.97 V (94.98%)6.0 V188.0 V (156.67%)37041.0 WDrop/Amp High
6 AWG13.3 mm²65 A71.73 V (59.77%)48.3 V118.31 V (98.59%)23310.8 WDrop/Amp High
4 AWG21.15 mm²85 A45.1 V (37.59%)74.9 V74.4 V (62.0%)14658.8 WDrop/Amp High
3 AWG26.67 mm²100 A35.77 V (29.81%)84.2 V59.0 V (49.17%)11624.8 WDrop/Amp High
2 AWG33.62 mm²115 A28.37 V (23.65%)91.6 V46.8 V (39.0%)9221.7 WDrop/Amp High
1 AWG42.41 mm²130 A22.49 V (18.74%)97.5 V37.1 V (30.92%)7310.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A17.83 V (14.86%)102.2 V29.42 V (24.51%)5796.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A14.15 V (11.79%)105.9 V23.34 V (19.45%)4597.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A11.22 V (9.35%)108.8 V18.51 V (15.43%)3647.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A8.9 V (7.42%)111.1 V14.68 V (12.23%)2892.1 WDrop/Amp High
250 kcmil126.7 mm²255 A7.53 V (6.27%)112.5 V12.42 V (10.35%)2447.0 WDrop/Amp High
300 kcmil152.0 mm²285 A6.28 V (5.23%)113.7 V10.35 V (8.63%)2039.7 WDrop/Amp High
350 kcmil177.3 mm²310 A5.38 V (4.48%)114.6 V8.88 V (7.4%)1748.6 WDrop/Amp High
400 kcmil202.7 mm²335 A4.71 V (3.92%)115.3 V7.76 V (6.47%)1529.5 W~ ≤5%
500 kcmil253.4 mm²380 A3.76 V (3.14%)116.2 V6.21 V (5.17%)1223.5 W~ ≤5%
600 kcmil304.0 mm²420 A3.14 V (2.61%)116.9 V5.18 V (4.31%)1019.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.51 V (2.09%)117.5 V4.14 V (3.45%)815.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.88 V (1.57%)118.1 V3.11 V (2.59%)611.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 325 amps at 225 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 325A load over 225 feet one-way at 120V (1-Phase), you need 600 kcmil copper wire. This produces a voltage drop of 3.14V (2.61%) and delivers 116.9V at the load.

What size aluminum wire is required for 325 amps at 225 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 3.11V (2.59%).

What breaker size is needed for a 325A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (325A × 1.25 = 406.2A), which corresponds to a standard 450A circuit breaker.