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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

475 Amp Wire Size at 275 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 475 A load over a 275 ft (83.8 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 1.87%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.55V (2.31%)
Voltage at Load End235.5 VLoss: 4.48 V (2130.1 W)
Power & Breaker (125%)114.0 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 475 Amps at 275 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A819.26 V (341.36%)0.0 V1351.4 V (563.08%)389148.5 WDrop/Amp High
12 AWG3.31 mm²20 A514.82 V (214.51%)0.0 V849.22 V (353.84%)244540.4 WDrop/Amp High
10 AWG5.26 mm²30 A323.97 V (134.99%)0.0 V534.39 V (222.66%)153883.8 WDrop/Amp High
8 AWG8.37 mm²50 A203.59 V (84.83%)36.4 V335.83 V (139.93%)96705.9 WDrop/Amp High
6 AWG13.3 mm²65 A128.12 V (53.39%)111.9 V211.35 V (88.06%)60859.3 WDrop/Amp High
4 AWG21.15 mm²85 A80.57 V (33.57%)159.4 V132.9 V (55.38%)38270.9 WDrop/Amp High
3 AWG26.67 mm²100 A63.89 V (26.62%)176.1 V105.4 V (43.91%)30349.8 WDrop/Amp High
2 AWG33.62 mm²115 A50.69 V (21.12%)189.3 V83.61 V (34.84%)24075.8 WDrop/Amp High
1 AWG42.41 mm²130 A40.18 V (16.74%)199.8 V66.28 V (27.62%)19085.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A31.86 V (13.27%)208.1 V52.55 V (21.9%)15132.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A25.27 V (10.53%)214.7 V41.69 V (17.37%)12004.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A20.05 V (8.35%)220.0 V33.07 V (13.78%)9521.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A15.9 V (6.62%)224.1 V26.22 V (10.93%)7550.6 WDrop/Amp High
250 kcmil126.7 mm²255 A13.45 V (5.6%)226.6 V22.19 V (9.24%)6388.5 WDrop/Amp High
300 kcmil152.0 mm²285 A11.21 V (4.67%)228.8 V18.49 V (7.71%)5325.2 WDrop/Amp High
350 kcmil177.3 mm²310 A9.61 V (4.0%)230.4 V15.85 V (6.61%)4565.3 WDrop/Amp High
400 kcmil202.7 mm²335 A8.41 V (3.5%)231.6 V13.87 V (5.78%)3993.2 WDrop/Amp High
500 kcmil253.4 mm²380 A6.72 V (2.8%)233.3 V11.09 V (4.62%)3194.3 WDrop/Amp High
600 kcmil304.0 mm²420 A5.61 V (2.34%)234.4 V9.25 V (3.85%)2662.6 WDrop/Amp High
750 kcmil380.0 mm²475 A4.48 V (1.87%)235.5 V7.4 V (3.08%)2130.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A3.36 V (1.4%)236.6 V5.55 V (2.31%)1597.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 475 amps at 275 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 475A load over 275 feet one-way at 240V (1-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 4.48V (1.87%) and delivers 235.5V at the load.

What size aluminum wire is required for 475 amps at 275 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.55V (2.31%).

What breaker size is needed for a 475A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (475A × 1.25 = 593.8A), which corresponds to a standard 600A circuit breaker.